{"id":3430,"date":"2022-06-14T10:30:58","date_gmt":"2022-06-14T10:30:58","guid":{"rendered":"https:\/\/www2.adorfon.com\/?p=3430"},"modified":"2022-09-12T09:17:02","modified_gmt":"2022-09-12T09:17:02","slug":"tips-to-weld-cast-iron","status":"publish","type":"post","link":"https:\/\/adorwelding.com\/adorfon\/tips-to-weld-cast-iron\/","title":{"rendered":"Tips to Weld Cast Iron"},"content":{"rendered":"<p><strong>Table of Contents<\/strong><\/p>\n<ul>\n<li><strong>Properties of Cast Iron<\/strong><\/li>\n<li><strong>Types of Cast Iron Used in Industry<\/strong><\/li>\n<li><strong>Problems in Welding Cast Iron<\/strong><\/li>\n<li><strong>Techniques to Weld Cast Iron<\/strong>\n<ul>\n<li>Hot Technique<\/li>\n<li>Cold Technique<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p class=\"p3\"><span class=\"Apple-converted-space\">\u00a0<\/span>Cast iron can be described as a wide variety of iron-based materials containing Carbon of 1.7%-4.5%<\/p>\n<p class=\"p4\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/lh5.googleusercontent.com\/EwHo1J8KmaVuCbSOX-vfohjaeGPlxVGUD6jN3xwkeXMbNfrdVeH-mV3RtOIbJvsosTFkrpzcoUbNo8ejdiuohjt-yavPxcqbB48CwFqSRzJFGXCw2B2QsVs_Ob40eIyyr2OvFX3S4tY9OSPVFw\" alt=\"types of weldable cast iron\" width=\"626\" height=\"352\" \/>It also contains Silicon- 0.5%-3%, Manganese-0.2%-1.3%, Phosphorous-0.8% max &amp; Sulphur -0.2%max. The major distinguishing feature between steels is carbon content, it has maximum influence on the property of CI. A low percentage promotes the formation of hard white cast iron &amp; higher percentage promotes the formation of grey cast iron.<\/p>\n<p class=\"p2\"><b>Properties of Cast Iron:<\/b><\/p>\n<ul class=\"ul1\">\n<li class=\"li4\"><span class=\"s2\">Hardness:\u00a0Cast iron is hard and it can be hardened by heating and sudden cooling. This makes it quite durable.<\/span><\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\"><span class=\"s2\">Melting Point: Cast iron has a lower melting point (1200 deg. C) as compared to the melting point of mild steel which lies in the range of 1300 deg. C and 1400 deg. C.<\/span><\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\"><span class=\"s2\">Castability: Cast iron is easier to cast when it comes to casting shapes out of the material. Due to the extra carbon &amp; silicon present in cast iron, its molten form is more fluid and this makes it easier to cast the material into complex shapes.<\/span><\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\"><span class=\"s2\">Machinability: Cast iron is almost elastic up to ultimate tensile strength and produces discontinuous chips which break away from the sample easily. This helps to improve the cutting ability. Due to this, cast iron is the preferred material when it comes to high machinability and strength.<\/span><\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\"><span class=\"s2\">Highly porous hence it can be used in machine bases etc. as it provides good self-lubrication properties as oil &amp; grease remain in the porous mass of cast iron.<\/span><\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\"><span class=\"s2\">It&#8217;s Porous and sponge-like structure means it can be used in machine bases as it has good damping properties<span class=\"Apple-converted-space\">\u00a0<\/span><\/span><\/li>\n<\/ul>\n<p class=\"p9\"><b>Types of Cast Iron Used in Industry:<\/b><\/p>\n<ul class=\"ul1\">\n<li class=\"li4\">Grey Cast Iron<\/li>\n<li class=\"li4\">White Cast Iron<\/li>\n<li class=\"li4\">Chilled Cast Iron<\/li>\n<li class=\"li4\">Nodular Cast Iron<\/li>\n<li class=\"li4\">Malleable Cast Iron<\/li>\n<li class=\"li4\">Alloyed Cast Iron<\/li>\n<\/ul>\n<p class=\"p10\">Depending on carbon content and the procedure it is manufactured and these are common grades used in industry.<\/p>\n<p class=\"p9\"><b>Problems in Welding Cast Iron:<\/b><\/p>\n<ul class=\"ul1\">\n<li class=\"li4\">CI is Brittle, so it tends to crack easily<span class=\"Apple-converted-space\">\u00a0<\/span><\/li>\n<li class=\"li4\">Porous &amp; Contaminated so cleaning is very tough<span class=\"Apple-converted-space\">\u00a0<\/span><\/li>\n<li class=\"li4\">Too much Carbon tends to crack during welding<span class=\"Apple-converted-space\">\u00a0<\/span><\/li>\n<li class=\"li4\">Lesser Heat Conductivity, so heat dissipation is fast<span class=\"Apple-converted-space\">\u00a0<\/span><\/li>\n<li class=\"li4\">Carbon Pick up in the weld metal will be there leading to cracks in the HAZ.<\/li>\n<\/ul>\n<p class=\"p4\"><b>Techniques to Weld Cast Iron<\/b>.<\/p>\n<p class=\"p4\">Considering the above problems in cast iron, there are two methods or techniques to weld cast iron.<\/p>\n<ul class=\"ul1\">\n<li class=\"li4\">Hot Technique<\/li>\n<li class=\"li4\">Cold Technique<\/li>\n<\/ul>\n<p class=\"p3\"><b>Hot Technique:<\/b><\/p>\n<ol class=\"ol1\">\n<li class=\"li4\">Preheat the cast iron component to 350 deg. C \u2013 400 deg. C<\/li>\n<li class=\"li4\">Do the welding at the same temperature, ensure the temperature is maintained above 350 deg. C during the entire process of welding<\/li>\n<\/ol>\n<ol class=\"ol1\">\n<li class=\"li4\">Slow cool the welded component by gradually cooling the component, if the job was done with heating cold reduce 50 deg. C per hour for per inch thickness of the job, If done in a furnace switch off &amp; allow it to cool.<\/li>\n<\/ol>\n<p class=\"p3\"><b>Cold Technique<\/b><\/p>\n<p>Limit heat input in the <a href=\"https:\/\/www2.adorfon.com\/products-and-services\/welding-electrodes-wires\/electrodes-for-mmaw\/cast-iron\/\">cast iron welding<\/a><span class=\"Apple-converted-space\">\u00a0 <\/span>job by adopting the following methods :<\/p>\n<ul class=\"ul1\">\n<li class=\"li4\">Low current: Use low heat input welding electrodes &amp; use lower diameter and lower amperages.<\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\">Stringer bead: Strictly no weaving during welding use only stringer beads<\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\">Short arc: Use arc length less than the diameter of electrode, preferable touch &amp; weld type LH products<span class=\"Apple-converted-space\">\u00a0<\/span><\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\">Short bead length: Weld not more than 25 -30mm bead length only, always weld with a job on hand heat<span class=\"Apple-converted-space\">\u00a0<\/span><\/li>\n<\/ul>\n<ul class=\"ul1\">\n<li class=\"li4\">Peening: Hot peening with the ball-peen hammer is recommended for removing any residual stress in welding.<\/li>\n<\/ul>\n<p class=\"p4\">For welding of all weld-able grade cast iron, Nickel-based electrodes either pure nickel or Ferro-nickel type electrodes are used depending on the application requirements.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/lh6.googleusercontent.com\/M4e-JOdk-vS6W4SDq_6gQjd4e2lfoQTKp7lWmnUiu77nHMlXwgk_wmaCoBM1UeWbXu3gBdIwlvN8n8jmLz3WuIN0kNAUXraYn-Q987vv0mwK5hhACi7ujkLD1Iy_mCtLbUl6bef84de1JRwUiA\" alt=\"ador fontech\" width=\"1280\" height=\"719\" \/><\/p>\n<p class=\"p3\">We at Ador Fontech have designed &amp; developed this exclusive Range of LH Low heat Input Welding Electrodes for <a href=\"https:\/\/www2.adorfon.com\/products-and-services\/welding-electrodes-wires\/electrodes-for-mmaw\/cast-iron\/\">welding cast iron<\/a> using both welding techniques required for cast iron welding <span class=\"Apple-converted-space\">\u00a0<\/span><\/p>\n<p class=\"p14\"><b>Reclaim, Do not replace<\/b><\/p>\n<p class=\"p15\"><b><span class=\"Apple-converted-space\">\u00a0<\/span><\/b><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Table of Contents Properties of Cast Iron Types of Cast Iron Used in Industry Problems in Welding Cast Iron Techniques to Weld Cast Iron Hot Technique Cold Technique \u00a0Cast iron can be described as a wide variety of iron-based materials containing Carbon of 1.7%-4.5% It also contains Silicon- 0.5%-3%, Manganese-0.2%-1.3%, Phosphorous-0.8% max &amp; Sulphur -0.2%max. [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":3431,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[27,28,22],"class_list":["post-3430","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-cast-iron-welding","tag-cast-iron-welding-electrodes","tag-welding-electrodes"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Tips to Weld Cast Iron &amp; Types of Cast Iron Used in Industry<\/title>\n<meta name=\"description\" content=\"Ador Fontech have designed &amp; developed this exclusive range of LH low heat input welding electrodes for welding cast iron using both welding techniques required for cast iron welding \u00a0\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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